Fluid control system for a medical device

ABSTRACT

The present invention provides a medical device having an elongate body with both a proximal end and a distal end, wherein the elongate body defines an intake lumen and an exhaust lumen. The medical device also has a first pliable element defining a cooling chamber disposed at a point along the elongate body, with the cooling chamber being in fluid communication with the intake lumen and the exhaust lumen. A second pliable element is provided which at least partially encloses the first pliable element, thereby defining a junction between the first and second pliable element. A check valve is included which is in fluid communication with the junction between the first pliable element and second pliable element, the valve further being in fluid communication with the exhaust lumen. Additionally, the medical device may include sensors or other monitoring means in fluid communication with the junction and the cooling chamber.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a divisional of application Ser. No. 13/526,620,filed Jun. 19, 2012, now U.S. Pat. No. 9,027,389, entitled FLUID CONTROLSYSTEM FOR A MEDICAL DEVICE, which is a continuation of U.S. applicationSer. No. 12/125,533, filed May 22, 2008, now U.S. Pat. No. 8,225,643entitled FLUID CONTROL SYSTEM FOR A MEDICAL DEVICE, which application isa divisional of application Ser. No. 11/074,293, filed on Mar. 7, 2005,now U.S. Pat. No. 8,206,345 entitled FLUID CONTROL SYSTEM FOR A MEDICALDEVICE, the entirety of which is incorporated herein by reference.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

n/a

FIELD OF THE INVENTION

The present invention relates to catheters.

BACKGROUND OF THE INVENTION

Catheter based devices are employed in various medical and surgicalapplications as they are relatively non-invasive and allow for precisetreatment of localized tissues that are otherwise inaccessible.Catheters may be easily inserted and navigated through the blood vesselsand arteries, allowing non-invasive access to areas of the body withrelatively little trauma. A particular application for a catheter-basedsystem is tissue ablation, which is typically achieved by cooling aportion of the catheter to a very low temperature through the use of acryogenic fluid flowing through the catheter, and subsequently ablatingthe target tissue through thermal transfer between the catheter and thetissue.

In order to achieve a temperature sufficient to ablate the targettissue, the fluid flowing through the catheter may be highlypressurized. Should any portion of the catheter rupture or develop afluid leak, the pressurized fluid could disperse into the patient'stissue, potentially causing a life threatening embolus to form. While anouter covering or additional layer of material may be employed tostructurally reinforce portions of the catheter to prevent or reduce thelikelihood of a fluid leak, a physician performing an ablative proceduremay be unaware that a breach or structural failure of a catheter hasoccurred.

Moreover, an outer layer or covering may be vacuum sealed around thecooling chamber, which may require a vacuum source and/or coupling inaddition to the vacuum source and/or coupling attached to a coolantreturn path providing circulation through the catheter. Having multiplevacuum connections and sources requires additional connectors and flowpaths which can complicate the overall catheter and increase the cost ofmanufacture and implementation.

As such, it would be beneficial to provide a catheter that has thecapability to provide substantially instantaneous leak detection whilereducing the complexity of the catheter's flow paths and connections.

SUMMARY OF THE INVENTION

The present invention advantageously provides a fluid control system fora medical device. More specifically, the present invention provides amedical device having an elongate body defining both an intake lumen andan exhaust lumen. A first pliable element is included which defines acooling chamber disposed along the elongate body, where the coolingchamber is in fluid communication with both the intake and exhaustlumens. The present invention further provides a second pliable elementwhich at least partially encloses the first pliable element, and definesa junction between the first and second pliable elements. A check valveis provided in fluid communication with both the junction as well as theexhaust lumen, such that in the event of a leak in the first pliableelement, the check valve opens and allows coolant to flow through thejunction between the pliable elements and into the exhaust lumen.

In addition, pressure sensors and leak detection elements, may beincluded for monitoring the conditions within the cooling chamber andjunction between the two pliable elements may be included. The sensorscan be used to trigger a shut down of the medical device in the eventfluid flow exceeds predetermined operating ranges.

BRIEF DESCRIPTION OF THE DRAWINGS

A more complete understanding of the present invention, and theattendant advantages and features thereof, will be more readilyunderstood by reference to the following detailed description whenconsidered in conjunction with the accompanying drawings wherein:

FIG. 1 illustrates a fluid control system for a medical device inaccordance with the present invention;

FIG. 2 shows an alternative fluid control system for a medical device inaccordance with the present invention;

FIG. 3 depicts an additional alternative fluid control system for amedical device in accordance with the present invention;

FIG. 4 shows yet another alternative fluid control system for a medicaldevice in accordance with the present invention;

FIG. 5 illustrates an additional fluid control system in for a medicaldevice in accordance with the present invention;

FIG. 6 depicts a medical device having a fluid control system inaccordance with the present invention; and

FIG. 7 shows an alternative medical device having a fluid control systemin accordance with the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Now referring to FIG. 1, the present invention advantageously provides afluid control and leak detection system for a medical device 10.Specifically, a medical device 10 is provided having an elongate bodywith both a proximal end and a distal end, with the elongate bodydefining an intake lumen 12 and an exhaust lumen 14. A first pliableelement 16 defining a cooling chamber 18 is disposed on the elongatebody, and is in fluid communication with both the intake lumen 12 andthe exhaust lumen 14. Although illustrated in FIG. 1 as being disposedat the distal end of the elongate body, the cooling chamber 18 may belocated at any point along the elongate body of the medical device 10.Moreover, the cooling chamber 18 may be of any shape or orientation andis not limited to a circular or spherical shape.

The intake lumen 12 provides a conduit through which a liquid or gas mayflow from a fluid source, such as a coolant reservoir, as the fluidmoves toward the cooling chamber 18. Further, the exhaust lumen 14provides a conduit for a liquid or gas to exit the cooling chamber 18and flow towards a coolant receptacle, re-circulator, or the like. Theexhaust lumen 14 may also have an exhaust valve 20 that releases excesspressure to an external environment if there is a kink or blockage alongthe length of the medical device 10.

In order to facilitate fluid flow, the intake lumen 12 may be coupled toa pressurized fluid source. Moreover, the exhaust lumen 14 may becoupled to a vacuum source in order to draw the fluid out of the medicaldevice 10. Each of the coolant receptacle, re-circulator, pressurizedfluid source and/or the vacuum source may be integrated into a singlecontrol console 22 or unit to which the medical device 10 is coupled.

The medical device 10 of the present invention further includes a secondpliable element 24 at least partially enclosing the first pliableelement 16, thereby defining a junction 26 between the first and secondpliable elements. The second pliable element 24 provides a safeguard toprevent fluid from leaking out of the cooling chamber 18 and intosurrounding tissue should the first pliable element 16, and thereforethe cooling chamber 18, rupture or develop a leak. The junction 26between the first and second pliable elements may be substantially undera vacuum, such that the first and second pliable elements are generallyin contact with each other, with little or no open space between them.

A first check valve 28 is provided in fluid communication with thejunction 26 between the first and second pliable element 16 and 24,respectively, with the first check valve 28 also being in fluidcommunication with the exhaust lumen 14. The first check valve 28 is aone way valve that prevents fluid from traveling from the exhaust lumen14 into the junction 26 between the first and second pliable element 16and 24, respectively, yet allows fluid, if any, to flow from thejunction 26 between the first and second pliable element 16 and 24,respectively towards the exhaust lumen 14. The check valve may be suchthat the valve opens automatically in response to a pressure change inthe junction 26.

In addition, a first pressure sensor 30 or other means for monitoringthe conditions in the junction 26 may be provided in fluid communicationwith the junction 26 between the first and second pliable element 16 and24, respectively. The first pressure sensor 30 can detect a pressurechange in the junction 26, which would be indicative of a leak or otheroperational anomaly, which could then be used to trigger a shut-down offluid supply through the intake lumen 12 or an evacuation sequence ofthe fluid in the medical device 10.

The medical device 10 can include a semiconductor element 31 in fluidcommunication with the junction 26. The semiconductor element 31 cancalibrate the conditions under which the first pressure sensor 30 willtrigger a shut-down by taking into account the operating pressure andtemperature within a portion of the medical device, then setting thethreshold level of the first pressure sensor 30 accordingly. Thesemiconductor device 31 can further include a pressure profile underwhich the first pressure sensor 30 can be triggered. For example, thepressure profile contained in the semiconductor chip could calibrate thefirst pressure sensor 30 to respond should the pressure in the junction26 rise rapidly. However, in the event that the pressure in the junction26 rises at a very slow rate, i.e., in the event of a pinhole leak orthe like, then the first pressure sensor 30 can be calibrated not torespond. In either event, the semiconductor element 31 can includeappropriate information concerning the rate at which pressure builds,the time lapse during such pressure increase, or the like, and calibratethe first pressure sensor 30 to act accordingly. The semiconductorelement 31 also can communicate control signals such as temperature,threshold levels and other factors involved in calibrating the firstpressure sensor 30 to the console 22.

In addition, the semiconductor element 31 can include an identificationcode which can be communicated to the console 22 in order to determinethe past use history of the particular medical device 10 as well as thetypical operating procedures applicable for the medical device 10. Thisidentification code can be used to prevent re-use or misuse of themedical device 10.

Moreover, a leak detection element 32 may be included in fluidcommunication with the junction 26 to provide the ability to detect anyingress of blood or fluid into the junction 26, further indicating aleak or other structural compromise of the medical device 10. Anadditional leak detection element 32′ may be included in fluidcommunication with the exhaust lumen 14. The leak detection element 32can detect an ingress of fluid in the junction 26 by providing animpedance measurement, which would change upon the presence of a fluidwithin the junction. Moreover, leak detection element 32′ can detect theingress of blood or tissue fluid in the exhaust lumen from a similarimpedance measurement, which would change due to the addition of tissuefluid or blood to the fluid circulating in the medical device 10. Theleak detection elements 32 and 32′ can have preconfigured values fornormal operating conditions, thereby triggering a response shouldconditions exceed the preconfigured values.

As an additional safeguard, an infrared detection element 33 may beincluded adjacent to a length of the exhaust lumen 14. The infrareddetection element 33 can monitor the optical characteristics of thefluid within the exhaust lumen 14, thereby providing the detection ofblood or any opaque substance within the fluid flow of the exhaustlumen.

Now referring to FIG. 2, the medical device 10 can further include asecond pressure sensor 34 in fluid communication with the coolingchamber 18. The second pressure sensor 34 can monitor the conditionswithin the cooling chamber 18, and could further trigger a shut-down orevacuation sequence once a particular condition or pressure level in thecooling chamber 18 has been reached or exceeded. The addition of thesecond pressure sensor 34 provides constant and continuous monitoring offluid pressure in the cooling chamber 18, thereby providing the abilityto discontinue fluid flow through the medical device 10 prior to astructural compromise or breach of the first pliable element 16 due toelevated pressure levels. Furthermore, the second pressure sensor 34 canoperate as a pressure feedback loop, wherein the second pressure sensor34 communicates pressure measurements of the fluid in the coolingchamber 18 to the console 22, and the console 22 can then modify thepressure of fluid being provided to the medical device 10.

Although having the first and second pressure sensors providesmonitoring of both the conditions in the junction 26 and in the coolingchamber 18, respectively, a second check valve 36 can be placed in fluidcommunication with the cooling chamber 18 while also being in fluidcommunication with the junction 26, as shown in FIGS. 3 and 4. Thesecond check valve 36 is a one-way valve that would allow fluid to flowfrom the cooling chamber 18 into the junction 26 upon reaching a certainfluid pressure level within the cooling chamber 18, yet prevent fluid,if any, from flowing from the junction 26 into the cooling chamber 18.By employing the second check valve 36, the first pressure sensor 30 canbe used to monitor and trigger a shut-down or evacuation sequence due tochanges in pressure in either the junction 26 or the cooling chamber 18.For example, the second check valve 36 can be configured to open at apressure level somewhat greater than the expected operating pressurelevel in the cooling chamber 18. As a result, if the pressure exceeds apredetermined safe operating level, the second check valve 36 is opened.Subsequently, fluid will flow into the junction 26 and the pressure inthe junction 26 will change. The first pressure sensor 30 can detect thepressure change and shut down the operation of the medical device 10.The second check valve 36 can be in fluid communication with the coolingchamber 18 through an additional relief lumen 38, or may alternativelybe directly connected to the exhaust lumen 14. Moreover, the secondcheck valve 36 may be placed in fluid communication with the exhaustlumen along a length of the medical device where the general operatingpressure is known, which would simplify preconfiguring the pressurelevel at which the check valve should open.

Now referring to FIG. 5, in an alternative embodiment, a pressuredifferential element 40 may be disposed on the medical device 10 influid communication with both the cooling chamber 18 as well as thejunction 26 between the pliable elements. The pressure differentialelement 40 monitors the difference between the pressure in the junction26 and the pressure in the cooling chamber 18. Should the difference inpressure fall outside a predetermined range, thereby indicating a leakor other operational anomaly, then a shut-down or evacuation procedurecan be initiated. For example, if the first pliable element 16 remainsintact, yet the cooling chamber 18 becomes increasingly pressurized dueto a kink or blockage in the exhaust lumen 14, then the pressuredifference between the first and second pliable elements will increase.If the first pliable element 16 develops a leak, allowing fluid toproceed into the junction 26, then the pressure difference willdecrease. Additionally, if the first pliable element 16 remains intactyet the second pliable element 24 has a breach and blood or tissue fluidflows into the junction 26, then the pressure difference will decreaseor increase, depending on the particular mode of operation the medicaldevice is currently engaged in. The pressure differential element 40 canbe preconfigured to respond should the pressure conditions fall outsidea predetermined operating range for the medical device 10.

Of particular note, the location on the medical device 10 where thecheck valves, pressure sensors, or leak detection elements are disposedis not limited to the immediate vicinity of the cooling chamber 18.Particularly, as shown in FIGS. 6 and 7, the check valves, pressuresensors, or leak detection element may be located in a handle 42 of themedical device 10, in a medical accessory, or in the console 22 in orderto reduce the number of components and thus the size of the portion ofthe medical device 10 which is inserted into a patient. Moreover, whilethe second pliable element 24 at least partially encloses the firstpliable element 16, the second pliable element 24 may traverse asubstantial portion of the elongate body of the medical device 10 inorder to allow the placement of the check valves, pressure sensors, orleak detection element to be varied.

The present invention further provides for connection of the medicaldevice 10 to the console 22. The console 22 can include the fluidcirculation sources as described above, and may further be adapted toreceive signals, electronic or otherwise, from any sensors included inthe medical device 10. The connection between the medical device 10 andthe console 22 may be achieved through an umbilical system 44 or thelike, in order to provide connectivity to the multiple lumens as well asconnectivity to the sensors. The console 22 can further includeprogramming or software that provides a predetermined operationalresponse when a particular level or event is detected by the sensors ofthe medical device 10. For example, should the pressure sensors detect apressure exceeding the specified operational ranges, the console 22 mayautomatically cease providing pressurized fluid to the medical device10, may initiate a fluid evacuation procedure to empty any fluid fromthe medical device 10, or may simply provide an audible alarm alertingthe operator of the medical device 10.

In an exemplary operation of the medical device 10 of the presentinvention, a first fluid path is provided from the intake lumen 12towards the cooling chamber 18, with the fluid proceeding out of thecooling chamber 18 defined by the first pliable element 16 and into theexhaust lumen 14. The fluid flow is maintained either by a pressurizedfluid source in fluid communication with the intake lumen 12, a vacuumsource in fluid communication with the exhaust lumen 14, or acombination of both. Employing either a pressurized fluid source or avacuum, there is a lower fluid pressure in the exhaust lumen 14 thanthat of the intake lumen 12, which provides the movement of fluidthrough the first fluid path. At least partially surrounding the firstpliable element 16 is the second pliable element 24, with the junction26 formed therebetween substantially under a vacuum. As the first checkvalve 28 is provided in fluid communication with both the junction 26between the first and second pliable element 16 and 24, respectively aswell as the exhaust lumen 14, the fluid pressure in the exhaust lumen 14is higher than that of the vacuum pressure in the junction 26. As aresult, the check valve remains closed under normal operatingconditions, preventing any fluid flow through the check valve.

However, in the event of a leak or rupture of either the first pliableelement 16 or the second pliable element 24, fluid will flow into thejunction 26 between the two pliable elements, thus eliminating thevacuum in the junction 26. As a result, if the pressure in the junction26 exceeds that of the pressure in the exhaust lumen 14 downstream ofthe check valve, then the first check valve 28 will open. Subsequently,as the first check valve 28 is forced open due to the pressure change, asecond fluid path results, which flows from the cooling chamber 18 intothe junction 26 between the first and second pliable element 16 and 24,respectively, through the check valve, and into the exhaust lumen 14.

Whether or not the first check valve 28 is indeed forced opened, thepressure change in the junction 26 between the pliable elements will bedetected by the first pressure sensor 30. This detected condition cantrigger a response in the console 22, whereby a predetermined sequenceof events can be initiated in the console 22, i.e., shut-down orevacuation of the medical device 10. The first pressure sensor 30provides substantially instantaneous detection and notification of aleak, rupture, or other operating anomaly which falls outside of thesafe operating ranges of fluid flow and pressure in the junction 26 ofthe medical device 10.

Should the medical device 10 include the second pressure sensor 34, anadditional layer of safety and protection is ensured. In addition to thedetection by the first sensor of pressure changes due to a breach ofeither the first or second pliable elements and the resulting pressurechanges and fluid flow into the junction 26, the second pressure sensor34 can trigger a response in the console 22 should the pressure in thecooling chamber 18 begin to rise towards unsafe operating ranges. Thesecond pressure sensor 34 can then elicit a preventative shut-down orevacuation sequence by the console 22 prior to the occurrence of abreach of either the first or second pliable elements due to the risingpressure.

In an embodiment where the medical device 10 includes the pressuredifferential element 40, a rise or fall of the pressures within thejunction 26 or cooling chamber 18, whether due to a breach of eitherpliable element or a blockage in the exhaust lumen 14, can be monitored.Such conditions which would then trigger a response in the console 22upon exceeding normal operating ranges.

Alternatively, if the medical device 10 includes the second check valve36, and the fluid pressure in the cooling chamber 18 or exhaust lumen 14exceeds a predetermined safe operating range, the second check valve 36will be forced to open, again providing a fluid path flowing from thecooling chamber 18 or exhaust lumen 14 and into the junction 26. Theresulting pressure change and fluid flow in the junction 26 is detectedby the first pressure sensor 30, which is then relayed to the console 22for subsequent action. By configuring the second check valve 36 to openat a predetermined threshold level, should the pressure in the coolingchamber 18 rise beyond appropriate levels, the medical device 10 can beshut down by the console 22 prior to structural failure or breach of thepliable elements.

It will be appreciated by persons skilled in the art that the presentinvention is not limited to what has been particularly shown anddescribed herein above. In addition, unless mention was made above tothe contrary, it should be noted that all of the accompanying drawingsare not to scale. A variety of modifications and variations are possiblein light of the above teachings without departing from the scope andspirit of the invention, which is limited only by the following claims.

What is claimed is:
 1. A medical device comprising: an elongate bodyhaving a proximal end and a distal end, the elongate body defining anintake lumen and an exhaust lumen; a first pliable element disposedalong the elongate body, the first pliable element defining a coolingchamber in fluid communication with the intake lumen and the exhaustlumen; a second pliable element at least partially enclosing the firstpliable element, the second pliable element defining a junction betweenthe first and second pliable elements; a pressure differential elementin fluid communication with the junction and the cooling chamber; and afirst check valve allowing one-way fluid flow from the junction betweenthe first pliable element and second pliable element to the exhaustlumen.
 2. The medical device according to claim 1, further comprising aleak detection element in fluid communication with the junction.
 3. Themedical device according to claim 1, further comprising a second checkvalve in fluid communication with the junction, the second check valvealso in fluid communication with the cooling chamber.
 4. The medicaldevice according to claim 3, wherein the elongate body further defines arelief lumen, the relief lumen providing fluid communication between thesecond check valve and the cooling chamber.
 5. A medical devicecomprising: an elongate body having a proximal end and a distal end, theelongate body defining an intake lumen and an exhaust lumen; a firstpliable element disposed along the elongate body, the first pliableelement defining a cooling chamber in fluid communication with theintake lumen and the exhaust lumen; a second pliable element at leastpartially enclosing the first pliable element, the second pliableelement defining a junction between the first and second pliableelements; a pressure differential element in fluid communication withthe junction and the cooling chamber; a pressure sensor in fluidcommunication with the cooling chamber; and a semiconductor element forcalibrating the pressure sensor, the semiconductor element beingconfigured to measure a temperature within the medical device.
 6. Themedical device according to claim 5, further comprising a leak detectionelement in fluid communication with the junction.